Haver & Boecker Niagara recently delivered their innovative SCARABAEUS 4200 for pelletizing metal oxides, specifically zinc. With a diameter of 4200 mm and a capacity of 18 t/h, the SCARABAEUS 4200 boasts features such as adjustment of RPM and inclination on the fly, autogenous wear protection, a bottom and side wall scraper, a central lubrication system, and a dust cover. These features ensure an efficient and reliable pelletizing process for metal oxides, allowing for increased productivity and profitability. Haver & Boecker Niagara’s commitment to delivering high-quality and innovative processing technology makes them a global leader in the industry.
Technical Details:
Haver & Boecker Niagara, a leading manufacturer of processing equipment, recently completed a successful project in Germany with their Niagara Pelletizing Disc SCARABAEUS 4200. The application of this innovative technology in metal oxides was a major milestone for the company.
The project involved the pelletizing of steelworks remnants, which increased the specific capacity of the Waelz-kiln. The agglomerates produced by the SCARABAEUS 4200 not only improved process control but also reduced the risk of carry-over into the product, leading to a more efficient and cost-effective operation. The plant was running with a vertical intensive mixer to blend the feed materials and charge them directly into the rotary kiln. To optimize the kiln capacity and the Waelz oxide output, the customer decided to produce agglomerates in the SCARABAEUS (better reaction with the process gas in the kiln due to higher permeability of the pellets). It was possible to increase the zinc output significant using the combination of a mixer and a pelletizing disc with a capacity of approx. 17 tph instead of only using the vertical intensive mixer as they had done before. The process chamber of the SCARABAEUS® is made by an inclined, rotating, flat cylindrical pan. Due to rotation of the pan, the fine material is pulled along to the disc uppermost point and then rolling down onto a material bed. Caused by the special movement of the material itself and the addition of water onto the material, nucleation and growing occurs as a result of the settings of the pelletizing disc. Typically, final pellets with a very tight particle size distribution are discharged continuously over the board of the SCARABAEUS®. Due to the good porosity of the pellets and the tight particle size distribution what leads to a high pellet bed / bulk permeability the capacity of the kiln and the Zinc recovery increase. The company delivered the equipment on time and within budget, meeting all the client’s expectations.
Thanks to the Niagara Pelletizing Disc SCARABAEUS 4200, the project was a great success. The agglomerates produced during the process proved to be highly effective in increasing the specific capacity of the Waelz-kiln, which led to better process control and a reduced risk of carry-over. Haver & Boecker Niagara’s innovative equipment and expertise in the field of pelletizing have once again proven to be a game-changer in the recycling industry.
Technical Details:
Haver & Boecker Niagara has recently achieved a remarkable success in the development and delivery of their latest project, the SCARABAEUS 5200 for metal oxides. With a diameter of 5200 mm and a capacity of 25 t/h, this innovative equipment boasts several cutting-edge features that have set a new benchmark in the industry.
One of the most impressive features of the SCARABAEUS 5200 is its ability to adjust RPM and inclination on the fly, allowing for greater flexibility and precision in operation. Additionally, the autogenous wear protection and bottom and side wall scraper ensure maximum durability and efficiency, even in the most challenging of environments.
The central lubrication system and dust cover also contribute to the overall reliability and ease of maintenance of the SCARABAEUS 5200, making it a top choice for metal oxide processing.
Thanks to the hard work and dedication of the Haver & Boecker Niagara team, the SCARABAEUS 5200 has successfully exceeded expectations and set a new standard in the industry. Its outstanding performance and advanced features are a testament to the company’s commitment to innovation and excellence.
Technical Details:
Haver & Boecker Niagara is thrilled to share their success story of developing and delivering their latest project – the SCARABAEUS 5200 for big metal oxide producer in France. This top-of-the-line equipment boasts a diameter of 5200 mm and a capacity of 25 t/h, making it the perfect addition to any industrial operation. One of the standout features of the SCARABAEUS 5200 is its ability to adjust RPM and inclination on the fly. This allows for greater flexibility and control, as operators can quickly and easily adjust the equipment to meet the needs of their specific application. In addition, the SCARABAEUS 5200 is equipped with autogenous wear protection, a bottom and side wall scraper, and a central lubrication system. These features work together to ensure maximum efficiency and longevity, reducing downtime and maintenance costs. The agglomerates created by the SCARABAEUS 5200 have led to better process control and a reduced risk of carry-over into the final product. Additionally, the agglomerates have increased the specific capacity of the Waelz-kiln, further improving the efficiency and effectiveness of the operation.
Overall, Haver & Boecker Niagara is proud of the success of the SCARABAEUS 5200 and its impact on industrial operations around the world. With its innovative features and proven results, this equipment is sure to be a game-changer in the industry for years to come.
Technical Details:
Haver & Boecker Niagara is proud to announce the successful development and delivery of a project utilizing their SCARABAEUS 2200 equipment designed for metal oxides. With a diameter of 2200mm and a capacity of 2t/h, this equipment has proven to be highly efficient and effective for processing metal oxides. One of the most impressive features of the SCARABAEUS 2200 is its ability to adjust RPM and inclination on the fly. This level of flexibility allows for easy optimization of the processing parameters, resulting in enhanced product quality and consistency.
Additionally, the SCARABAEUS 2200 comes equipped with autogenous wear protection, ensuring long-lasting and reliable performance. The inclusion of a bottom and side wall scraper and a central lubrication system further enhances the equipment’s durability and minimizes the risk of breakdowns. The dust cover feature of the SCARABAEUS 2200 ensures a clean and safe working environment, while also minimizing the risk of product contamination.
Overall, Haver & Boecker Niagara’s development and delivery of the SCARABAEUS 2200 has revolutionized the metal oxide industry, providing a reliable, efficient, and customizable solution for processing metal oxides.
Technical Details:
Haver & Boecker Niagara recently took on a challenging project to develop and deliver equipment for the production of metal oxide pellets in China. Their solution was the SCARABAEUS 2200, which boasts a diameter of 2200 mm and a capacity of 2 t/h. The pellets are produced through the process of agglomeration, which involves the use of acid regeneration from pickling lines.
The SCARABAEUS 2200 has proven to be a success in terms of both handling and flowability of the resulting agglomerates. This has helped to improve the overall efficiency of the metal oxide production process, enabling the customer to achieve higher levels of productivity and profitability.
The project was a challenging one, but Haver & Boecker Niagara’s expertise and experience in the field of industrial equipment design and development allowed them to meet the requirements of the customer and deliver a successful outcome. The SCARABAEUS 2200 is a testament to their commitment to innovation and excellence in engineering, and has helped to further establish their reputation as a leading provider of industrial equipment solutions.
Technical Details:
Haver & Boecker Niagara, a leading provider of mineral processing systems, recently completed a successful project with the development and delivery of their innovative SCARABAEUS 2200 equipment for metal oxide recycling. This powerful equipment boasts a diameter of 2200 mm and a capacity of 1.7 t/h, making it a valuable asset for diverse mineral processing operations.
What sets the SCARABAEUS 2200 apart from other similar equipment is its ability to adjust RPM and inclination on the fly, ensuring maximum efficiency and productivity. It also features autogenous wear protection, a bottom and side wall scraper, and a central lubrication system, all designed to enhance performance and reduce maintenance requirements. The SCARABAEUS 2200 is further equipped with a dust cover, which ensures that the surrounding environment remains clean and safe for operators. Thanks to these advanced features and Haver & Boecker Niagara’s commitment to quality and innovation, the SCARABAEUS 2200 has already received rave reviews from clients across the recycling industry all over the world.
Overall, the successful development and delivery of the SCARABAEUS 2200 is a testament to Haver & Boecker Niagara’s expertise in the field of mineral processing and their dedication to delivering top-of-the-line equipment that meets the evolving needs of their clients.
Technical Details:
Haver & Boecker Niagara’s recent project to develop and deliver the SCARABAEUS 2200 for metal oxide pelletizing in Germany has been a resounding success. With a diameter of 2200 mm and a capacity of 1.7 t/h, this innovative equipment has revolutionized the metal oxide pelletizing process.
Thanks to the ability to adjust RPM and inclination on the fly, along with autogenous wear protection and a bottom and side wall scraper, the SCARABAEUS 2200 offers unparalleled efficiency and reliability. Additionally, the central lubrication system and dust cover ensure that the equipment runs smoothly and safely.
The result of this successful project is the creation of agglomerates that boast improved handling capabilities, boost flowability, and enable downstream processes. The pelletizing of metal oxides from lead recycling has been transformed, making it a more efficient and sustainable process than ever before.
Overall, the SCARABAEUS 2200 is a true game-changer in the metal oxide pelletizing industry, and Haver & Boecker Niagara’s successful development and delivery of this equipment is a testament to their innovation and expertise in the field.
Technical Details:
Haver & Boecker Niagara has achieved another milestone by successfully developing and delivering a Scarabaeus Pelletizing technology for processing iron oxide dust. In collaboration with Haver Engineering GmbH, the technology has been improved and tailored to meet the specific requirements of a large steel producer. The new technology can process more than 1.7 tons of iron oxide dust per hour, significantly increasing the production capacity.
The Scarabaeus 2200 technology offers a unique solution for the transformation of fine dispersed metal oxides into larger agglomerates with defined particle size distribution and smooth surface. With the incorporation of digitalization, best material quality, highest level of processing precision, lower costs, and reliability, this technology is not only responsible for the well-being of people but also the health of the environment.
Thanks to the innovative technology and dedicated teamwork, Haver & Boecker Niagara has delivered the project successfully, meeting the needs and requirements of the client. The project has been a resounding success and a testament to the commitment and expertise of the team. If you want to learn more about this cutting-edge technology, contact Dr. Jan Lampke now.
Technical Details:
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